Mantrimetalics

Infrastructure

We can produce most grades of grey iron castings from GG20 to GG30 per DIN EN 1561 and ductile iron castings from GGG40 to GGG60 per DIN 1693 or according to customer specification along with SiMo and ADI grade

Fully Automated Sinto Make High Pressure Flaskless Molding Line
- Box size: 700 mm x 600 mm x 250~300 mm
- Speed: 100 molds/hr uncored
- Sree Sakti make Autopouring ladle, 1000 kgs with online temperature and load cell control.
- 60 ton/hr Sand plant with Sand Mixers from Eirich and Disa
DISAFlex High Pressure Molding Line Foundry( Upcoming in September 2026)
- Box size: 1000 mm x 800 mm x 300/300 mm
- Speed : 80 Molds/ hr
- Sree Sakti make Autopour ladle, 1500 kgs with online temperature and load cell control.
- Automatic sand controller with fully automated 70T/ Hr sand plant from Savelli
Mechanized ARPA lines from DISA India (ARPA 900/450)
- 1000 mm x 700 mm – 1
- 760 mm x 610 mm – 1
- 650 mm x 600 mm – 1
- 850 mm x 500 mm – 1
- Appropriate Sand plant with adequate capacity
- Automated mold handling system with auto punch-out (knockout) system

- Inductotherm make induction furnaces of capacities ranging from 1.0 ton to 2 ton crucibles, Tritrak/ Dual Track/ Mono Track, total6500KW
- Magnetic lifting and vibratory charging for furnaces
- Ductile Iron treatment done by automatic Mg Wire addition system
- Pouring done via autopour or Mono rail crane systems
- Total annual Melting Capacity :Existing - 42000 MT and upcoming 480000 MT (1.5T, Quad Track, 4000KW)
Core making
- 7 cold box core shooters - 1 Kg to 30 kg core capacities
- Mixed core sand transporter trolleys
- Core painting and baking ovens with 100% trolley storage.
Shot blasting and Fettling
- Chain conveyor for casting cooling and transport from Knock out to Shot blasting
- Hanger type shot blasting machines (500kg to 1000 Kg)
- In-house fettling and painting facilities
- Internal Blasting machine for Exhaust Manifolds

Robotic Machining Cells for Flywheel Assy –7 cells
Horizontal Machining Center – 9 Pallet size 800x600 mm to 450x450 mm (AMS, BFW)
Vertical Machining Center– 61, Pallet size 1020x550 mm to 600x400 mm and various 4th axis indexing tables (AMS, BFW, Doosan etc.)
Vertical CNC Turning Center – 44 ( ACE ,Doosan, BFW)
Horizontal CNC Turning Center – 41(ACE, Feller)
Balancing Machines –27 ( Abro, Schenk, Alpha Tech)
Various Hydraulic press, broaching press, Leak testing machine, washing machines etc
Material handling (conveyors, cranes, pallet trucks, forklifts etc.) for ease of handling

Dedicated team of design engineers work to support new product development
Capable team with relevant experience to develop new products in a wide array of product families
3D modelling (Siemens unigraphics NX, Dasult solid works , CREO)
Mold flow simulation techniques in foundry ensure first time right casting (outsourced)
Casting 3D scanning. (outsourced)
Detailed documentation and customer interaction to ensure robust developments
Use of APQP and project management system ensures customer satisfaction

All Digital Sand testing lab equipped with various equipment’s like: Sieve Analyzer, Permeability tester, Muffle furnace, Clay washer, Sand strength tester etc.
SpectroLab Spectrometer which can test 21 elements & machine is having Fe & Ni channels.
Sub zero impact testing
Metalcloud system connected to Spectrometer.
Mechanical testing like Hardness (BHN), Optical Microscopes with automatic image analyzer, Universal Tensile testing machine and electronic tensobar testing machine, with digital recording of reading and uploading to Metalcloud
Upkeep system on cloud designed by our company maintains all foundry heats poured data, accessible to customers.
Radiation trace element testing equipment
Access to labs for radiography, Dye-penetrant, ultrasound and other tests
Heat Treatment furnace for achieve impact value, hardness & mechanical property.

Co-ordinate Measuring machines of various sizes (700X1000X600 & 500X700X400) (Mitutoyo, Zeiss)
Surface finish testing equipment (Mitutoyo)
Optical profile projector
Millipore testing Lab
Air gauges for critical parameters
various bore dial gauges, plug gauges deployed on lines
Air and water leakage testing equipment
AutoOffset Air gauges with feedback to turning machines for precise process control

Infrastructure